I used 2 layers of rubbermaid rubber laminated with contact cement and shaped and reinforced with about a dozen pop rivets for strength. The shield comes up about 6 inches from the PVC penis tube and as you would expect is basically triangular.
Once the shield was built I used contact cement to attach a thick closed cell foam. Aside from improving the comfort, It also adds a great deal to security. Tygon tube coated chain is used for the belly chain as well as for the two chains between the legs. I used a lighter chain and a bit smaller diameter tubing for leg chains. A lock and hasp on each end of the belly chain attach to their counterpart riveted to the front shield, so that both locks (keyed alike) are about an inch from each other under the belly button. Easy to put on, clean, comfortable, and to my occasional dismay very secure.
Notice how easy it was to contour the faceplate to the curve of the body. The foam is a bit thick, being made out of a knee pad that I bought at ACE hardware. By attaching the chain to the bottom of the tube it doesn't pinch or rub.
Mike
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Page last updated 97-Jun-09 by: Altairboy@aol.com